Proper maintenance is crucial for all machinery and accessories in the specialized hydro jetting industry. Without proper safety gear, hydro jetting hoses can be damaged, which could lead to high costs and unsafe situations if the proper preventative maintenance isn’t followed.
Here, we’ll provide a thorough overview of hose care, safety equipment, and repairs. Following these recommendations will ensure your hydro jetter’s hose remains at an optimal performance level to service all types of sewer systems.
Section 1: Importance of Hose Maintenance and Repair
Understanding Hose Systems
During hydro jetting jobs, meant to clear obstructions and clean lines, sewer hoses transport high pressure water through sewer systems, traveling the length of the pipe and around bends.
Hoses come in many varieties depending on the pipe size, the pressure at which the hydro jetter operates, and the line’s distance. The most popular manufacturers of high-pressure jetting hoses are US Jetting, Parker, and Piranha.
Significance of Maintenance
Hose maintenance is essential to ensure a safe work site when operating hydro jetting systems at high pressure. Due to the nature of hydro jetting jobs, all jetting hoses will experience wear and tear, but the lifespan of the hose is predominantly determined by the care taken by the operator. By following the recommended maintenance and using the proper gear, operators can extend the life of their hose. This will prevent costly repairs, replacements, and lost revenue from missed job opportunities.
Section 2: Methods for Hose Repair
The common types of hose repair include swaging and mending to fix damage caused by abrasions or sharp objects.
Before beginning any hydro hose repairs, it is essential to check the manufacturer of your hose, as each brand has its own ends and menders. The components of Parker and US Jetting brand hoses are compatible. However, Piranha brand hoses must use their manufacturer’s ends and menders.
Once you have the correct pieces, you can begin mending by cutting the damaged section from the hose, creating a gap. A mender will bridge this gap, and the ends will be swaged to make a secure connection.
Similarly, to repair a hose end, the damaged end must be cut off. Then, a male or female fitting will be affixed in its place. All menders and hose ends must be able to withstand the PSI and GPM of the original hose.
Professional Repair and Replacement Services
If you’re searching for ” hose repair near me,” it is best to take your hose to a professional repair service. Hose repair tools can be costly, and special dies and pushers must also be purchased for mending. Additionally, commercial hose repair must be done precisely to ensure the hose can still withstand high-pressure water systems. Proper and professional repairs can prevent injuries or damage to equipment.
In some cases, it is impossible to repair a hose because the damage is too extensive, or the hose is at the end of its recommended usage. When it is time to replace a hose, reach out to your US Jetting rep to determine which hose is best for your application. We are are experts in specialized jetting equipment and can help you find a suitable replacement for your hose.
Section 3: Factors Influencing Hose Repair Costs
Extent of Damage
“Can a hose be repaired?” This is a question hydro jetting experts hear often. The cost of hose repair for straightforward mending and crimping services can range around $75-$90, but the can add up if damage occurs frequently, not to mention lost revenue due to unavailable equipment.
When damage is extensive, replacing the hose is the only option. Since hoses can cost a few hundred or a few thousand dollars, replacing a hose due to preventable damage can be a significant expense for operators.
Section 4: Best Practices for Efficient Hose Maintenance and Restoration
Regular Inspection and Maintenance
Hoses should be inspected prior to every jetting job. Operators should look for rips, wear, or kinks during this inspection. Refrain from using damaged hoses and immediately contact US Jetting for repair or replacement services.
Safety Measures and Proper Handling
All hydro jetting hoses have a different expected lifespan based on operator care. The best predictor of a hose lifespan is the use of proper tools and safety equipment. It is strongly recommended to use the following devices during every job to maximize the longevity of your hose:
- Tiger Tail Holder: Tiger Tail Holders are affordable tools that could extend the life of your hose and prevent severe damage caused by sharp pipe edges. These tubes, made from a durable polyethylene copolymer, act as a barrier between your hose and the pipe as the hose enters the line. Simply tie the Tiger Tail rope to the boathook on your jetter and feed the hose through the tube. The tiger tail should be positioned at the beginning of the pipe so the sewer hose doesn’t feel the sharpness of the pipe edges.
- Leader Hose: Leader hoses attach to the end of the main jetter hose. They are a different color to signal to the operator that the nozzle is reaching the end of the line.
- Manhole Rollers: These tools are placed over manholes and contain a 3” roller. They smoothly direct hoses into the line without encountering the abrasive edges of the manhole entry point.
- Manhole Protector Rings: These rings are made from high-quality ABS plastic and fit securely around a manhole opening. They provide a safe surface for the hose free from sharp edges, minimizing the risk of damage during a sewer cleaning job.
Hydro jetting hoses are critical components for every plumber and sewer cleaning professional. Proactive maintenance and the use of the proper gear are necessary for all hydro jet operators to reduce safety risks and save money on expensive repairs or replacements.
Contact US Jetting for service or parts if you need to repair a hose. Our expertise and knowledge are unparalleled in the hydro jetting industry. We also offer a wide range of safety equipment to keep your hoses in optimal condition for exceptional performance. At US Jetting, our focus is on providing our customers with the tools they need to service and clean sewer lines effectively.
For all hydro hose inquiries, give us a call to speak to one of our representatives.